World Domination Part 3 Making a headphone amplifier. The Banzai Cmoy V2

I decided to start with the resistors and the smaller fiddly stuff first, so I have the most space to do that. In the diagram there are a number of spacers(?) or wires that just go from one hole(?) to another. No wire is provided, so I used the cut ends of the resistors. I bent the resistor wire and pushed it through the hole and then cut the end with scissors before I soldered. A slight bend kept each resistor in place when the circuit board was turned upside down to do the soldering. I have a helping hand stand to hold the circuit board.

Then I fitted these things, no idea what they are. You break off the spike bit from a row of them and fit the cap ontop, push throuhg the holes and solder.

The circuit board with the resistors, black things and spacers fitted in place.

Then and this was fun and simple, I fitted the base for the opamp in the middle, the two jack plugs and the volume control. 

Left are the LED, two big capacitors, the leads to go to the batteries and the on/off switch. But The diagram does not even include details of where that switch goes.

I have also to buy a box for it all to go in. Most commonly used are Altoids tins used for sweets. I have got my eye on a groovy plastic box from Maplins.

idc:

Then and this was fun and simple, I fitted the base for the opamp in the middle, the two jack plugs and the volume control. 

  

 

Left are the LED, two big capacitors, the leads to go to the batteries and the on/off switch. But The diagram does not even include details of where that switch goes.

I have also to buy a box for it all to go in. Most commonly used are Altoids tins used for sweets. I have got my eye on a groovy plastic box from Maplins.

Given your endeavour and ingenuity, idc, you should be rewarded.

awesome. look forward to seeing more updates!

Looks good to me. Little tip for you. When you turn the board over for soldering, if you rest it on a piece of sponge it'll save you having to bend the wires to keep the component in place. (sponge keeps it nicely in position).  Doesn't sound important I know, but if you find you've put something in the wrong holes or a component breaks down it's a lot easier to remove that component if the wires are straight instead of bent.

Look forward to updates

Rich

Great idea Rich and thanks for the Blue Peter badge PP

Looking forward to the next report from idc Industries (World Domination 2U).

Great topic! Thanks for yours insights, idc! Just out of curiosity: what headphones do you have?

Audiofoolius:

Great topic! Thanks for yours insights, idc! Just out of curiosity: what headphones do you have?

Ha!  He's got dozens of them. Click on his name 'idc' for full list.

Rich

8009514:

Ha!  He's got dozens of them. Click on his name 'idc' for full list.

Rich

Thanks for the hint ! That's quite a collection indeed.  

Thirteen headphones in the collection so far

Today I finished off, but problems. The red and black wires have hardly any actual wire in them and various attempts to solder one end to the capacitors and the other end to the switch have failed. So the wires are getting shorter and shorter......at least the LED comes on and I have had some sound out of it.

A few friends and I have been talking about ordering the parts to build different variations... the kit you used is SUPER cheap, and all-in-one... so you don't have to order parts from 4 different stores/sites to build it... but, how does it perform?

 Would you recommend it? 

Not at the moment due to the poor instructions and since I emailed the seller ages ago and have had no reply, the poor customer support.

A mate came around to give me a hand. We ended up at Maplins to get a new opamp (LM358A for 67p) and some new battery leads. The supplied ones have hardly any wire in them. I also replaced the same rubbish wire for the other leads to the switch with white bell wire I had.

Sadly, I am only getting music out of one channel, the left one. There is a lot of crackling when I put the headphone jack in the signal out (socket to the left) and as I say only one channel. I am undecided as to what to do